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Automatic gear self-inspector

System that automatically measures gear dimension quality

Product overview

System that automatically measures gear dimension quality

Prevents production
of large number
of defective product,
and contamination
of measurement results
Improves production
efficiency through
stringent quality
testing
Improves convenience
by automating periodic
self-inspections,
and eliminates human error
from self-inspections
Saves time
by automating manually
performed
self-inspections.

System composition

Ⅰ. Scope of Supply

Automatic Gear OBD/Runout Measurement System		Automatic Gear OBD/Runout Test Station
Gear OBD/Runout Measurement Controller Operating Panel LVDT Displacement Signal Input System Gear OBD/Runout Automatic Measurement Application S/W		Test Station Machine Parts Spindle Driving System LVDT Displacement Sensing Part Work Gear Clamping Arbor Electric Parts, Cable Display Monitor

Automatic Gear OBD/Runout Measurement System
Gear OBD/Runout Measurement Controller Operating Panel LVDT Displacement Signal Input System Gear OBD/Runout Automatic Measurement Application S/W

Automatic Gear OBD/Runout Test Station
Test Station Machine Parts Spindle Driving System LVDT Displacement Sensing Part Work Gear Clamping Arbor Electric Parts, Cable Display Monitor

Ⅱ. Specification

Machine Components
Test Station Machine	Test Station	Size : 440(W)X325(H)X300(D)㎣ Weight : 45gf Separate control box High resolution step motor : Precision control of rotation angle
Test Station Machine	Display	19” TFT LCD Monitor
Sensors	LVDT (High Accurate LVDT Displacement Measurement Sensor)	Measuring Range: 10mm / 0.39" and 25mm / 0.98" Accuracy : ± 1μm Resolution : 0.5μm High Measuring Force(10PR5/10PLR5/25PR5/25PLR5) Low Measuring Force(10NR5/25NR5/25NLR)
Sensors	Fiber Sensor	Power and voltage : DC12V ~ 24V Control output : Load power and voltage up to DC 26.4; open collector output

Machine Components
Test Station Machine
Test Station	Size : 440(W)X325(H)X300(D)㎣ Weight : 45gf Separate control box High resolution step motor : Precision control of rotation angle
Display	19” TFT LCD Monitor
Sensors
LVDT (High Accurate LVDT Displacement Measurement Sensor)	Measuring Range: 10mm / 0.39" and 25mm / 0.98" Accuracy : ± 1μm Resolution : 0.5μm High Measuring Force (10PR5/10PLR5/25PR5/25PLR5) Low Measuring Force (10NR5/25NR5/25NLR)
Fiber Sensor	Power and voltage : DC12V ~ 24V Control output : Load power and voltage up to DC 26.4; open collector output

Controller
PLC Controller	S/W : XG5000, XG-PD 3 integrated communication channels (Enet or Cnet) Up to 100kpps 2-axis, up to 16Loop
PC Controller	AD Resolution: 16bits Dynamic Range: 110 dB Max Sampling Rate: 102.4kHz with Analog and Digital Anti Aliasing Filter Input Range: ±10 V CPU: i5-4750S OS: Window 7

Controller
PLC Controller	S/W : XG5000, XG-PD 3 integrated communication channels (Enet or Cnet) Up to 100kpps 2-axis, up to 16Loop
PC Controller	AD Resolution: 16bits Dynamic Range: 110 dB Max Sampling Rate: 102.4kHz with Analog and Digital Anti Aliasing Filter Input Range: ±10 V CPU: i5-4750S OS: Window 7

Measurement
Repetitions	5μm -> OBD & Runout
Measuring Speed	2 sec per gear tooth  Full gear tooth measurement
Measuring mode	Full of partial gear tooth measurement (2, 4, 8 point) Saving and loading model data : Max. 50ea
기어 고정방식	Collet Type -> Arbor Type Auto Clamping System
기어 Size	Speed Gear : ф24mm ~ ф55mm -> for gear outer diameter Diff Gear : ф150mm ~ ф300mm -> for gear outer diameter
Resolution : 0.5μm or 1μm
Manual Work Gear Loading/Unloading
Spindle Runout Compensation
Calibration using the Master Gear
Main, Graph, Setting, etc. GUI Windows Charts
Angle compensation algorithm for rotating portion step motor
Measuring method
Operation flow chart

Measurement
Repetitions	5μm -> OBD & Runout
Measuring Speed	2 sec per gear tooth  Full gear tooth measurement
Measuring mode	Full of partial gear tooth measurement (2, 4, 8 point) Saving and loading model data : Max. 50ea
Gear securing method	Collet Type -> Arbor Type Auto Clamping System
기어 Size	Speed Gear : ф24mm ~ ф55mm -> for gear outer diameter Diff Gear : ф150mm ~ ф300mm -> for gear outer diameter
Resolution : 0.5μm or 1μm
Manual Work Gear Loading/Unloading
Spindle Runout Compensation
Calibration using the Master Gear
Main, Graph, Setting, etc. GUI Windows Charts
Angle compensation algorithm for rotating portion step motor
Measuring method
Operation flow chart

Application

Product Inquiry

Please place inquiries by telephone or online. Telephone inquiries can be placed between 09:00 and 18:00 in korean time.

82)70-4353-0300

Suwon Head Office / Tech Center: [16690] 1304~5, Digital empire-E dong, 16 Deokyeong-Daero 1556-Beon-Gil,; Yeongtong-Gu, Suwon-City, Gyeonggi-Do, Korea; Tel : 82)31-273-5082 Fax : 82)31-273-5084

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